Key points
- Instrument reprocessing requires a series of steps to ensure that contaminated patient-care items are safe for reuse.
- All procedures must be performed correctly and in the proper sequence every time.
Recommendations
CDC provides recommendations for the sterilization process in the Guideline for Disinfection and Sterilization in Healthcare Facilities (2008) as well as on page 21–25 and 42–44 of the Guidelines for Infection Control in Dental Health-Care Settings — 2003 and in the Summary of Infection Prevention in Dental Settings: Basic Expectations for Safe Care.
CDC recommends that dental health care personnel be familiar with the recommended practices for reprocessing patient-care items. Always follow manufacturer's validated Instructions for Use when reprocessing items.
Instrument classification
Patient-care items are categorized depending on the potential risk for transmission of infection.
Critical items penetrate soft tissue or bone. These items have the highest risk of transmitting infections and should always be heat sterilized.
Semicritical items touch mucous membranes, like the inside of the cheeks or the gums. These items have a lower risk of transmission than critical items. Most semicritical items can (and therefore should) be heat sterilized. If they cannot tolerate heat sterilization, they should be processed using a high-level disinfectant.
Noncritical items only contact unbroken skin. These items have the lowest risk of transmission. In most cases, noncritical items can be cleaned and, if visibly soiled, low-level disinfected.
Safety practices
- Before final disinfection or sterilization, always treat instruments as though they are contaminated.
- Handle contaminated instruments carefully.
- Minimize handling of loose contaminated instruments during transport.
- Carry instruments in a covered container that is puncture-resistant and leak-proof.
- Wear appropriate personal protective equipment when handling and reprocessing contaminated items or equipment.
- Wear a face mask, eye protection or face shield, and a gown or jacket to protect against splashes.
Cleaning
Cleaning is the basic first step in all decontamination processes. Cleaning removes debris and organic contamination from instruments. Blood, saliva, and other contamination can cause the disinfection or sterilization process to fail if it is not removed.
Debris can be removed from an instrument in several ways. Dental health care personnel may scrub the instrument manually with a surfactant or detergent and water. Dental health care personnel may also use automated equipment (e.g., ultrasonic cleaner, washer-disinfector) and chemical agents. Using automated equipment can be more efficient and safer than manually cleaning contaminated instruments.
If manual cleaning is performed:
- Use work practice controls to reduce the chance of injury from sharp objects.
- Never reach into trays or containers holding sharp instruments that cannot be seen, such as a sink of soapy water.
- Use a long-handled brush to keep the scrubbing hand away from sharp instruments.
- Wear puncture-resistant, heavy-duty utility gloves.
After cleaning, instruments should be rinsed with water to remove chemical or detergent residue. Take care to minimize splashing.
Packaging
After cleaning, instruments should be allowed to dry thoroughly before they are packaged, wrapped or otherwise contained. Wet instruments can compromise the packaging material's integrity and ability to maintain sterility. Once dry, instruments should be inspected and then wrapped, packaged, or placed into container systems before heat sterilization. Packaging materials allow for penetration of the sterilization agent and maintain sterility of the processed item after sterilization.
Dental health care personnel should follow the manufacturer's instructions for packaging patient-care items. This includes following instructions for the item being sterilized, the packaging, and any sterilization equipment being used.
Unwrapped Sterilization
More information is available in the Guideline for Disinfection and Sterilization in Healthcare Facilities (2008) and the Guidelines for Infection Control in Dental Health-Care Settings - 2003.
Labeling
Before placing packaged instruments in the sterilizer, at a minimum, include the following information on the label:
- Sterilizer used
- Cycle or load number
- Date of sterilization
- Expiration date, if applicable
This information helps dental health care personnel retrieve items in the event of an instrument processing or sterilization failure.
Sterilization process
The majority of patient-care items in dentistry are heat-tolerant and therefore should be heat sterilized.
Follow the manufacturer's recommendations for sterilization times, temperatures, and other operating parameters for all equipment and supplies used during reprocessing. This includes correct use of containers, wraps, and chemical or biological indicators.
If the manufacturer's instructions for use are not clear, contact the manufacturer for assistance.
Keep Reading
Storage
Ideally, sterile instruments and supplies should be stored in covered or closed cabinets. They should not be stored under sinks or in other places where they might become wet.
Storage practices for wrapped sterilized instruments can be either date- or event-related. For date-related shelf-life practices, sterilized packages are expiration-dated and used on a "first in, first out" basis. Event-related shelf-life practices recognize that the product should remain sterile indefinitely, unless an event causes it to become contaminated (such as torn or wet packaging).
Dental health care personnel should inspect packaging of sterilized instruments before opening and use to ensure the material has not been compromised (wet, torn, or punctured) during storage. If a package has been compromised, the contents should be reprocessed—that is, cleaned, packaged, and heat-sterilized again—before patient use.
Unwrapped Instruments
Special considerations
The use of heat-sensitive semicritical items that must be processed with liquid chemical germicides is discouraged. Heat-tolerant or disposable alternatives are available for the majority of such items.
If heat-sensitive instruments must be used, they can be sterilized or high-level disinfected by soaking them in a liquid chemical germicide cleared by FDA as sterilants.
However, these powerful chemicals are highly toxic and manufacturer instructions—for example, regarding dilution, immersion time, temperature, and disposal—and safety precautions for using chemical sterilants or high-level disinfectants must be followed precisely.
Education and training
This video, from CDC's Foundations: Building the Safest Dental Visit training, describes the workflow pattern for a sterilization area that ensures devices and instruments clearly flow from high-contamination areas to clean and sterile areas.
- Kohn WG, Collins AS, Cleveland JL, et al. Guidelines for infection control in dental health-care settings—2003. MMWR Recomm Rep. 2003; 52(RR-17);1–61.
- Harte JA, Molinari JA. Sterilization procedures and monitoring. In: Molinari JA, Harte JA, eds. Practical Infection Control in Dentistry, 3rd ed. Baltimore: Lippincott Williams & Wilkins, 2010;148–170.
- Miller CH, Palenik CJ. Instrument processing. In: Miller CH, Palenik DJ, eds. Infection Control and Management of Hazardous Materials for the Dental Team,4th ed. St. Louis: Mosby: 2010;135–167.
- Miller CH, Tan CM, Beiswanger MA, Gaines DJ, Setcos JC, Palenik CJ. Cleaning dental instruments: measuring the effectiveness of an instrument washer/disinfector. Am J Dent 2000;13:39–43.
- US Department of Labor, Occupational Safety and Health Administration. 29 CFR Part 1910.1030. Bloodborne pathogens. Accessed February 14, 2024. https://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.1030.
- Enforcement procedures for the occupational exposure to bloodborne pathogens. US Department of Labor, Occupational Safety and Health Administration, 2001; Directive Number. CPL 02-02-069.
- Association for the Advancement of Medical Instrumentation, American National Standards Institute. Comprehensive guide to steam sterilization and sterility assurance in health care facilities. ANSI/AAMI ST79-2010; A1:2010; A2:2011; A3:2012; and A4: 2013. Association for the Advancement of Medical Instrumentation, 2010.
- Centers for Disease Control and Prevention. Summary of Infection Prevention Practices in Dental Settings: Basic Expectations for Safe Care. Centers for Disease Control and Prevention, US Dept of Health and Human Services; October 2016.
- Harte JA, Molinari JA. Instrument Processing and Recirculation. Molinari JA, Harte JA, eds. Cottone's Practical Infection Control in Dentistry. 3rd ed. Lippincott Williams & Wilkins, 2010;221–231.
- Rutala WA, Weber DJ, and the Healthcare Infection Control Practices Advisory Committee. Guideline for disinfection and sterilization in healthcare facilities. Centers for Disease Control and Prevention, US Dept of Health and Human Services; 2008. Accessed February 14, 2024. https://www.cdc.gov/infection-control/hcp/disinfection-and-sterilization/index.html